Gaylord Boxes & Octabins

Gaylord boxes and octabins

Gaylord Boxes Built for Bulk Loads up to 3,000 kg

Haiwang gaylord boxes are large corrugated pallet boxes for bulk goods, built on heavy-duty board rated up to 3,000 kg. Choose the classic four-sided pallet box with lid and base, or an eight-sided octabin for free-flowing materials. Every box is made to your pallet footprint and height and shipped flat from our factory near Qingdao Port.

Up to 3,000 kg

Multi-layer corrugated board on a pallet base carries bulk loads up to 3,000 kg.

Square or Octagonal

Four-sided gaylord boxes for parts and general goods, or eight-sided octabins for resins, powders and granules.

Ships Flat

Our gaylord boxes arrive flat-packed, so one container carries many more boxes than it would assembled.

Made to Your Pallet

Built to standard footprints such as 48 × 40 in or 1,200 × 800 mm, or to your own size, on our 2,800 mm corrugator.

Industrial Bins Filled with White Pellets
Cardboard Pallets in a Warehouse

Our gaylord boxes and gaylord bins hold:

Why Choose Cardboard Gaylord Boxes?

Plastic bins and wooden crates cost more up front, take up space when empty and need return trips. Cardboard gaylord containers ship flat, store flat and go into paper recycling after use. Put them on a corrugated pallet base and the whole unit needs no ISPM 15 treatment for export.

Our gaylord boxes are made from FSC-certified board on our 2,800 mm Marquip corrugator, in the board grade your load needs. Shipping heavy single items instead of bulk? See our heavy-duty shipping boxes.

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Gaylord Boxes Specifications

Gaylord boxes and octabins made to your footprint, height and load.

SpecificationHaiwang Gaylord Boxes & Octabins
Max loadUp to 3,000 kg / 6,600 lb
StylesFour-sided pallet sleeve with lid & base · Eight-sided octabin with lid & base · Telescopic lid & base
FootprintCustom, or standard pallet sizes such as 48 × 40 in and 1,200 × 800 mm
HeightCustom, made to your load
Board construction3-layer, 4-layer and 5-layer corrugated
Flute typesA, B, C, E
Water resistanceOptional, Cobb < 30 g/m²
PrintingWater-based flexo up to 4 colours · Large-format 3-colour for big boxes · Digital printing, no plates, no minimum run
Max board width2,800 mm (Marquip corrugator)
Quality testingBox compression & stacking · ECT · RCT · FCT · PAT · Burst · Tensile
CertificationsFSC COC (SGSHK-COC-310706) · ISO 9001 · ISO 14001 · ISO 45001 · AEO
Daily capacity300,000 m² of board and boxes
ShippingShipped flat from our factory near Qingdao Port

Gaylord Boxes by Application

How We Build Your Gaylord Boxes

From your pallet size to boxes at your dock in four steps.

Design

Send your pallet footprint, box height, load and material. We recommend the board, flute and style.

Sample

A physical sample built to your size and tested for compression before bulk production.

Production

Bulk run on our 2,800 mm Marquip corrugator with in-line quality monitoring.

Delivery

Flat-packed, palletized and shipped FOB Qingdao or door to door.

Trusted by Leading Manufacturers

Every Box Tested In-House

Edge Crush Test

Measures the stacking strength of the board edge.

Box Compression Test

Confirms how much top load the finished box holds when stacked.

Burst Test

Checks resistance to puncture and internal pressure.

Ring Crush Test

Verifies the strength of liner and medium papers.

Flat Crush Test

Checks flute rigidity under flat pressure.

Pin Adhesion Test

Ensures the layers stay bonded under load.

FAQ

Gaylord Boxes: Common Questions

Answers to what buyers ask most about gaylord boxes and octabins. Don’t see yours? Send us a message below.

A gaylord box is a large corrugated box sized to sit on a pallet, used to ship and store bulk goods. The name comes from the Gaylord Container Corporation, and buyers in North America still use it for any corrugated pallet box.

Up to 3,000 kg, depending on the board, box style and size. We test every design for compression before bulk production.

We build gaylords for heavy bulk loads from multi-layer corrugated board, rated up to 3,000 kg. Send us your load and the box you use today, and we’ll recommend the board grade that matches it.

A gaylord has four walls and fits the pallet edge to edge. An octabin has eight walls, which resist bulging when it holds free-flowing material such as resin or powder.

Yes. We build to standard footprints such as 48 × 40 in and 1,200 × 800 mm, or to any custom size, on our 2,800 mm corrugator.

Yes. Add our water-resistant board, Cobb < 30 g/m², for cold storage, humid warehouses and long sea routes.